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HPS Series Cone Crusher
Product Description:
HPS series cone crusher integrated crushing speed, stroke and crushing chamber ideally, not only improving the capacity and quality, but also expanding the range of applications, from limestone to iron ore, roadbed stone to manufactured sand and small mobile crushing station. HPS series cone crusher shows the excellent crushing capacity in secondary crushing and fine crushing from rock with high hardness to conventional rock .
HPS series cone crusher is the latest generation hydraulic cone crusher based on Shanghai Shunky several years and several generations product experience on R&D, especially CS series cone crusher whose technology is reliable demonstrated by testing, integrating the advanced technology at home and aboard. HPS series cone crusher is smarter and more humanized in structure, operation and maintenance, etc.
Working principle of HPS Cone Crusher
The whole working process of HPS multi-cylinder hydraulic cone crusher is that motor drives the rotation of transmission shaft by belt pulley and v-belts, then transmission shaft drives the rotation of eccentric sleeve around the main shaft through the spiral bevel gear, breaking the materials continuously.The material is crushed from all directions, crushed and ground according to their own grain, which formed the high compressive strength building aggregates. The materials that meet the requirements discharged from the crushing wall, and the remaining material continues to be crushed until it becomes standard product.
HPS series cone crusher integrated crushing speed, stroke and crushing chamber ideally, not only improving the capacity and quality, but also expanding the range of applications, from limestone to iron ore, roadbed stone to manufactured sand and small mobile crushing station. HPS series cone crusher shows the excellent crushing capacity in secondary crushing and fine crushing from rock with high hardness to conventional rock .
HPS series cone crusher is the latest generation hydraulic cone crusher based on Shanghai Shunky several years and several generations product experience on R&D, especially CS series cone crusher whose technology is reliable demonstrated by testing, integrating the advanced technology at home and aboard. HPS series cone crusher is smarter and more humanized in structure, operation and maintenance, etc.
Working principle of HPS Cone Crusher
The whole working process of HPS multi-cylinder hydraulic cone crusher is that motor drives the rotation of transmission shaft by belt pulley and v-belts, then transmission shaft drives the rotation of eccentric sleeve around the main shaft through the spiral bevel gear, breaking the materials continuously.The material is crushed from all directions, crushed and ground according to their own grain, which formed the high compressive strength building aggregates. The materials that meet the requirements discharged from the crushing wall, and the remaining material continues to be crushed until it becomes standard product.
1. Upgraded structure and high efficiency. Transmission parts and the structure of lubrication seal are optimized based on the structure of fixed main shaft and eccentric shaft rotates around main shaft. With the features of stronger loading capacity, this machine has the biggest installed power, smaller size, higher efficiency and lower noise in the same model of this industry.
2.Laminated crushing brings good product shape. The materials are crushed by unique laminated crushing principle, and the efficiency is higher because of the optimized crushing cavity. Meanwhile high crushing efficiency brings lower consumption of vulnerable part, cubic finished product shape, and high content fine-grained product. In this situation, it improves the quality of finished product and decreases the cost of equipment and whole system.
3. Optimized Lining Plate The lining plate adopts more advanced way for fixing and no need adhesive for installation and replacement, which saves time and cost. Thicker cone wall design is more reliable and has longer working life.
4. Hydraulic motor for adjusting the discharge opening. It can realize remote accurate adjustment, speedy dismount and continuously discharging opening by rotating hydraulic motor bidirectionally, which saves labor cost.
5.Hydraulic Insurance and Automatic Clearing The cylinder with hydraulic system provides overload and non-broken material protection when it is strained forward, on the contrary, clearing the cavity. It saves the time of maintenance and decreases the operation cost.
6. Multiple Seal Protection Device The U & T sealing way and sphere floating seal prevent lubrication oil from being polluted by dust effectively, keeping cleanliness, protecting bearing, extending the service life of lubrication oil and main components.
7 .Integrated Hydraulic Lubricating System Integrated hydraulic lubricating design meets the needs of lubrication and hydraulic systems. It has compact structure, small volume, saving installation space, reducing fuel consumption.
8. Unique Bearing Design Bronze bushings and sliding bearing ensures high load capacity under excessive dust and high impact condition. The material cost is lower than the rolling bearing, and easily to replace by using conventional tools at the working site.
Why choosing HPS cone crusher?
1.Higher handling capacity. The perfect combination of crushing stroke, crushing speed and crushing chamber shape, increased by 35% -60% than traditional spring cone crusher in production.
2.Easy to Maintain When replacing scale board or adjusting crushing cavity, we can use hydraulic motor to rotate fixed cone from the adjusting ring thread. It is more convenient for dismounting and equipping movable cone and fixed cone of crusher.
3.Intelligent Control and Easy operation Electrical control system adopts international brand Siemens PLC and touch screen centralized intelligent automatic control system. It has the function of automatic reinforcing pressure, multi-mode operation, failure alarm and parameter detection and so on. The design is also more compact and reasonable, and improves the safety factor of equipment operation, more convenient.
4.Reduce Downtime The bidirectional hydraulic cylinder has good capacity in non-broken material protection. When large and hard material goes into the machine, it is sensitive and can stop under load condition. Then the hydraulic cylinder will clear the cavity quickly and reduce downtime.
5.Stable and Reliable Operation The temperature sensor installed between gearbox and horizontal axis enables oil return temperature measuring to be more accurate, so the protection is more reliable. The hydraulic system meets the needs of general pressure by high pressure design. When the equipment running normally, it has higher pressure allowance and improves the reliability of hydraulic system. The spiral bevel gear design enables transmission to be more stable, more reliable and in lower noise.
2.Laminated crushing brings good product shape. The materials are crushed by unique laminated crushing principle, and the efficiency is higher because of the optimized crushing cavity. Meanwhile high crushing efficiency brings lower consumption of vulnerable part, cubic finished product shape, and high content fine-grained product. In this situation, it improves the quality of finished product and decreases the cost of equipment and whole system.
3. Optimized Lining Plate The lining plate adopts more advanced way for fixing and no need adhesive for installation and replacement, which saves time and cost. Thicker cone wall design is more reliable and has longer working life.
4. Hydraulic motor for adjusting the discharge opening. It can realize remote accurate adjustment, speedy dismount and continuously discharging opening by rotating hydraulic motor bidirectionally, which saves labor cost.
5.Hydraulic Insurance and Automatic Clearing The cylinder with hydraulic system provides overload and non-broken material protection when it is strained forward, on the contrary, clearing the cavity. It saves the time of maintenance and decreases the operation cost.
6. Multiple Seal Protection Device The U & T sealing way and sphere floating seal prevent lubrication oil from being polluted by dust effectively, keeping cleanliness, protecting bearing, extending the service life of lubrication oil and main components.
7 .Integrated Hydraulic Lubricating System Integrated hydraulic lubricating design meets the needs of lubrication and hydraulic systems. It has compact structure, small volume, saving installation space, reducing fuel consumption.
8. Unique Bearing Design Bronze bushings and sliding bearing ensures high load capacity under excessive dust and high impact condition. The material cost is lower than the rolling bearing, and easily to replace by using conventional tools at the working site.
Why choosing HPS cone crusher?
1.Higher handling capacity. The perfect combination of crushing stroke, crushing speed and crushing chamber shape, increased by 35% -60% than traditional spring cone crusher in production.
2.Easy to Maintain When replacing scale board or adjusting crushing cavity, we can use hydraulic motor to rotate fixed cone from the adjusting ring thread. It is more convenient for dismounting and equipping movable cone and fixed cone of crusher.
3.Intelligent Control and Easy operation Electrical control system adopts international brand Siemens PLC and touch screen centralized intelligent automatic control system. It has the function of automatic reinforcing pressure, multi-mode operation, failure alarm and parameter detection and so on. The design is also more compact and reasonable, and improves the safety factor of equipment operation, more convenient.
4.Reduce Downtime The bidirectional hydraulic cylinder has good capacity in non-broken material protection. When large and hard material goes into the machine, it is sensitive and can stop under load condition. Then the hydraulic cylinder will clear the cavity quickly and reduce downtime.
5.Stable and Reliable Operation The temperature sensor installed between gearbox and horizontal axis enables oil return temperature measuring to be more accurate, so the protection is more reliable. The hydraulic system meets the needs of general pressure by high pressure design. When the equipment running normally, it has higher pressure allowance and improves the reliability of hydraulic system. The spiral bevel gear design enables transmission to be more stable, more reliable and in lower noise.
